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Image: Washington Gas Light's Cast Iron Replacement


On June 28, 1993, natural gas leaked from a 12-inch high-pressure cast iron natural gas line at Pennsylvania Avenue and 30th Street, SE. Fire, followed by an explosion, apparently caused by a spark from a stalled van's starter motor, resulted in one fatality and several injuries. As a result of the incident, the Commission directed Washington Gas Light officials and Commission staff to develop a Cast Iron Replacement Program ("CIRP") to rapidly retire 8-inch and 12-inch high pressure cast iron pipes, which are more susceptible to failures. Although WGL already had a pipe replacement program, the CIRP was in addition to the existing pipe replacement program.

Washington Gas Light submitted a ten-year plan for the CIRP in November 1994. The plan called for the replacement of the 8-inch and 12-inch cast iron pipes to be completed by the year 2004. Charts A, B, C & D show the status of the CIRP*.

* Current year data is not available until April of next year.

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Washington Gas Light's HP Cast Iron Replacement - DC (12" & 8" Daimeter Mains) - In Miles

Length (in miles of CIRP) Replaced per Calendar Year
1994 1.01 Chart A
1995 3.20
1996 0.12
1997 3.20
1998 2.54
1999 1.09
2000 0.78
2001 0.39
2002 2.08
2003 0.55
2004 0.82
   
   
 
 

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Washington Gas Light's HP Cast Iron Replacement - DC (12" and 8" Diameter Mains) - Cumulative Total of CIRP Replaced

Cumulative Total of CIRP Replaced
1994 1.01 Chart B
1995 4.21
1996 4.33
1997 7.53
1998 10.08
1999 11.18
2000 11.96
2001 12.36
2002 14.41
2003 14.96
2004 15.78
   
 
 

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Washington Gas Light's HP Cast Iron Replacement - DC (12" and 8" Diameter Mains) - Distribution per Mile for Each Quadrant

Calendar Year 2003
DC Area Miles of Cast Iron Chart C
NW 0.55
NE 0.00
SW 0.00
SE 0.00
   
   
   
   
   
   
   
   
   
 
 
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Washington Gas Light's HP Cast Iron Replacement - DC (12" and 8" Diameter Mains) - Distribution per Mile for Each Quadrant

Calendar Year 2004
DC Area Miles of Cast Iron Chart D
NW 0.30
NE 0.00
SW 0.00
SE 0.52
   
   
   
   
   
   
   
   
 

In its continued efforts to enhance the reliability and safety of its natural gas distribution system, Washington Gas Light is implementing an on-going program of replacing small diameter (less than 8 inches in diameter) cast iron pipes with plastic insertion or direct burial.

A chart of the status of the smaller diameter cast iron (CI) pipe replacement program, together with the status of the Commission mandated replacement program, is shown below.

The table and chart below represent all cast iron pipes of different diameters for both low pressure and high pressure. As of October 2004, all high Pressure CI pipes between 8" and 12" diameters have been replaced for the CIRP.

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Trend in Washington Gas Light's Cast Iron Replacement Program - Miles of Cast Iron Pipe in System

  Total CI in system DIA <=4 4< DIA <=8 8< DIA <=12 DIA >12
1991 597 235 271 56 35
1992 587 229 268 55 35
1993 582 227 267 53 35
1994 572 222 263 52 35
1995 540 200 256 51 33
1996 535 199 253 50 33
1997 527 196 250 48 33
1998 505 189 240 44 32
1999 495 185 236 43 31
2000 483 179 233 42 29
2001 478 177 231 41 29
2002 471 174 228 40 29
2003 469 173 227 40 29
2004 463 172 224 39 28

Chart E



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